The machine is mainly used in the water filling operations. The three functions of bottle rinsing, filling and capping are composed in one body of the machine. The whole process is automatic. The machine is used in filling mineral water and purified water in bottles made of polyester and plastics.The handle of the machine can be freely and conveniently turned to adjust the machine to fill various types of bottles. The filling operation is faster and more stable because the micro pressure filling operation of the new type is adopted. Therefore the output and benefit of the machine is higher than the machines of the same specifications. The advanced Mitsubishi programmed controller (PLC) is adopted to control the machine to run automatically while a transducer is used in the bottle -entering chains to adjust speeds and coordinated with the transducer of the main machine to make the operations of moving bottle forward steadily and reliably . It is convenient to operate with higher automat
Washing, filling and capping 3-in-1 Machine
The three functions of bottle wash, fill and seal are composed in one body of the machine. The whole process is automatic. The machine is used in filling juices, mineral water and purified water in bottles made of polyester and plastics. The machine can also be used in hot filling if being installed with temperature controlling device. The handle of the machine can be freely and conveniently turned to adjust the machine to fill various types of bottles. The filling operation is faster and more stable because the micro pressure filling operation of the new type is adopted.
1. Using the wind sent access and move wheel in the bottle directly connected technology; canceled screw and conveyor chains, this enable the change the bottle-shaped become easier.
2. Bottles transmission adopt clip bottleneck technology, bottle-shaped transform not need to adjust the equipment level, only change related the curved plate, wheel and nylon parts is enough..
3. The specially designed stainless steel bottle washing machine clip is solid and durable, no touch with the screw location of bottle mouth to avoid secondary pollution.
4. High-speed large gravity flow valve filling valve, filling fast, filling accurate and no liquid lose.
5. Spiraling decline when output bottle, transform bottle shape no need to adjust the height of conveyor chains.
6. Host adopt advanced PLC automatic control technology, the key electrical components from famous company such as Japan\'s Mitsubishi, France Schneider, OMRON.
Containers and specifications
Project Name: Full Automatic Complete Mineral Water 2000-20000bph Production Line
Square or Round Bottle
Distance from bottle neck
Adjustable specifications of the bottle type
【Middle Mould Base】Bottle diameter ≤105mm Bottle Height≤335mm
Customers need to buy additional change-over parts for the different bottles.
Container Label & Control Mode
Hot Melt Roll-Fed
PVC Shrink Label
Full Label/ Half Label
Manual / Automatic
User Ambient Conditions
User Electrical Supply Specification
Voltage：380V±5%， 3phase； Frequency：50HZ±1%
<1>Into bottle way is air conveyor direct connection with Bottle dial .
<2>All 304/316 stainless steel rinse heads, water spray style inject design, more save water consumption and more clean .
<3>304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing
<4> 304/316 stainless steel washing pump make the machine more durable .
<1> 304/316 Stainless steel high precision filling nozzle
<2> Filling volume adjustable in fine rank, same liquid level after filling
<3> All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
<4> 304/316 stainless steel filling pump
<5>Efficient spray nozzle rinse thoroughly and save water for flushing
<1> Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
<2> All 304/316 stainless steel construction
<3> No bottle no capping
<4> Automatic stop when lack of bottle
<5>Capping effect is stable and reliable ，Defective rate ≤0.2％ .
Photos for Machine:
|Number of washing positions||32|
|Number of filling positions||32|
|Number of capping positions||10|
|Capacity at 500ml bottles / hour||13000~15000bottles/hour|
|Application bottle & cap||PET bottle & Screw cap|
|Suitable bottle height (mm)||160-340mm|
|Suitable bottle diameter (mm)||¢50-¢115|
|Power of main motor (KW)||6.5|
|Water pressure (Mpa)||＞0.06MPa≤0.2Mpa|
|Filling type||Gravity filling + micro pressure|
|Filling temperature||Room temperature|
Flow chart (pure water filling machine):
A)Bottle production line PET Resin --Injection moulding machine -Botlte blowing machine --PET bottle
B)Water treatment system Raw water--Pump--Silica sand filter--Carbon filter--Water softner--Reverse Osmosis -UV sterilizer-Ozone generator--Finished water tank
C)Filling&Packing part Bottle unscrambler--Air conveyor--Washing,filling,capping 3in1 machine--Light checker--Blow dryer--Dater printer--Lableing machine --Packing machine -Stock