1602 LIFE BEER: История успеха производства крафтового пива премиум-класса в Малайзии

1602 LIFE BEER

As a fast-growing craft beer brand in Malaysia, 1602 LIFE BEER is committed to delivering unique beer experiences while maintaining consistent product quality and brand image.

With the increasing demand for bottled beer, the customer required a reliable and flexible машина для наполнения бутылок пива that could accommodate multiple bottle sizes while ensuring strict quality control throughout the entire filling and packaging process.

Основные требования включали:

• Supporting multiple bottle sizes, including 660ml and 2000ml bottles

• Achieving precise filling with minimized dissolved oxygen levels

• Improving hygiene control throughout the bottling process

• Equipping the production line with automated inspection and packaging solutions

• Ensuring stable operation for premium craft beer production

Based on these requirements, King Machine provided a customized craft beer bottling production line solution designed to balance flexibility, production efficiency, and beer quality protection.

Индивидуальное решение:

Ремесло beer bottling system integrates advanced technologies to ensure stable operation and consistent product quality.

Hygienic Filling and Beer Quality Protection

The filling system features:

• Mechanical filling valves equipped with 316 stainless steel filling nozzles

• Two-stage deoxygenation system to reduce oxygen exposure and protect beer flavor

• Ceramic distributors to ensure uniform and stable beer distribution

• Specialized foaming devices to create an ideal foam layer and optimize filling performance

• Bottle Hygiene and Quality Inspection

To ensure packaging safety and product quality, the production line is equipped with:

• Online bottle cap sterilization system with a three-stage rinsing process

• X-ray vision inspection system for liquid level detection

• Bottle cap sealing inspection system

• Bottle drying system after inspection

• Flexible Packaging System

Through customized changeover components, including dedicated molds and bottle conveying solutions, the production line supports the production of both 660ml and 2000ml bottle sizes.

The packaging section includes:

• Three-label labeling machine for precise label application

• Laser coding machine for product traceability

• Fully automatic integrated carton packing machine

• Reliable Automation and Utility Systems

The complete system adopts:

• Система управления ПЛК Сименс

• Siemens touchscreen human-machine interface (HMI)

This customized bottling solution enables 1602 LIFE BEER to achieve flexible production, efficient packaging, and consistent craft beer quality while maintaining high standards of hygiene and automation.

Результаты проекта:

Through this customized bottling solution, 1602 LIFE BEER achieved a more efficient and stable beer packaging process while maintaining the quality standards required for premium craft beer products.

The integrated system, combining filling, inspection, labeling, and packaging, helped the customer:

① Improve production stability

② Maintain beer freshness and product quality

③ Reduce the need for manual operations

④ Support multiple bottle sizes with greater flexibility

⑤ Enhance overall packaging efficiency

Король машина continues to provide customized решения для упаковки напитков for breweries worldwide. With reliable and flexible technologies, King Machine helps craft beer brands improve production capabilities and achieve sustainable growth.