Safety Operating Instructions for Plastic
Şişirme Makinası

temel Bilgiler

Keep in Mind: Safety First!

The safety equipments which King Machine Company has fitted to the machine provide only the basic conditions for the preventing accidents. The consciousness of safety first and obedience to safety regulations are the most effective and important means to prevent the hazards which may arise when working on the machine.

It’s important to obey safety indicators, so as to prevent the hidden danger, such as casualties, machine breakdown, product scrap, and environment pollution.

For your safety and interests, please follow the safety instruction in the manual. Even you have already been familiar with King Machine products, you should also read it carefully and follow the safety precautions.

Safety Requirements for the Operator

Machine safety facilities provided by the manufacturer are only the fundamental means to prevent accidents, while the owner of the machine and those in charge of operation, cleaning, care and maintenance etc. are the main forces to prevent accidents.

Qualification of the Operator

Operation, care and maintenance of the machine can only be done by the relevant qualified professionals, who should independently shoulder the responsibility of finishing the job without any mistake.

• Non-appointed and unqualified person are not allowed to operate the machine.

• The operator has the responsibility to establish the operation location. The machine can only be operated in the area preassigned by King Machine. And operation in dangerous areas is strictly forbidden.

Safety Behaviors of the Operator

The operator has to follow the following stipulations:

• Observe employee operating guidance.

• Read current operation manual before the machine operation.

• Observe all applicable safety facilities in machine/ system operation. And take necessary safety measures to prevent the risks.

• Make sure there is no other person around the machine or in the dangerous area when it is switched on, especially when the protective door is open.

Please do not get close to the dangerous areas outside protective facilities unless absolutely necessary. And the possible dangerous areas include:

• Components in the area, which will emit heat during work

• Components in the area, which will emit liquid during work

• Components in the area, which will radiate during work

• Protective facilities should be open for technology reasons, such as machine components which may move.

• Only when the machine has been shut down, can the operator go to the dangerous area inside the protective facility through the appointed entrance.

• The operator has to check whether there is any deficiency to the machine before starting the machine.

• If there is any safety risk, don’t operate the machine, and stop the working machine immediately.

• The operator has to know the location and the function of the emergency brake, and checks it regularly.

• To any deficiency in the machine, especially on safety issues, the operator should report to superiors or relevant co-workers, and during the shift, he also needs to tell the on-coming operator.

• Don’t touch the components or devices if you are not appointed or not familiar with the function.

• Do not wear any accessories (such as earrings and necklace) which may touch the machine components. And long hair has to be mantled.

• Do not let the machine run without any supervision.

• Except for personnel of the post, others who go inside the equipment area should be trained about safety guidance first.

• Please obey the safety stipulations made by related departments of the government in China.

Koruyucu Araçlar

Whenever using any machine, please wear qualified protective tools for your own safety, so as to prevent external danger, such as noise, splashed chemical detergent, and glass fragments etc.

When selecting protective tools, please note and follow safety information and application methods provided by the manufacturer.

Protective tools usually include:

• Safety helmet, protective cap, and working cap.

• Safety eyeglass and protective mask

• Earplugs, ear cover, and acoustic helmet

• Mask and respirator

• Safety glove protecting from cutting

• Labor suit and apron

• Kaymaz güvenlik ayakkabıları

Wear anti-chemical protections when handling the machine with chemical goods, say PAA:

• Anti-chemical eyeglass and face mask.

• Gaz maskesi.

• Anti-chemical glove.

• Anti-chemical apron and anti-chemical labor suit.

• Anti-slip and anti-chemical safety boot.

To the machine equipped with a cleaning room: Dress the cleaning room clothes stipulated to special areas.

To other special machines:

To high heat, oxygen deprivation, poisonous gas, and radiation etc, please be equipped with corresponding protective tools, such as radial protective coat and lead clothes.

Responsibilities of the Machine Using Company

Personel Güvenliği

The company has the responsibility to select qualified professionals, make necessary measures, and supervise the implementation of these measures, so as to achieve operations free of accidents.

Machine using companies have the responsibility to select and train operators.

• Operation, clean, care, and maintenance of the machine have to be done by the professionals appointed by the machine using company.

• Professionals have to receive corresponding lesson trains, especially the exclusive lessons from King Machine.

Machine using companies have the responsibility to arrange personnel safety instruction.

• Ensure operators regularly receive the trains of all possible safety precautions.

• Ensure operators have an access to all needed materials and that they have read and understood them.

• Ensure necessary and appropriate protection measures to operators and tell them the importance of protection measures.

• Assess current possible risks, and tell them to relevant person along with corresponding treatment measures.

Machine using companies have the responsibility to instruct the operators and tell them the explicit operation spot.

• Appoint professionals at the spot of machine run and give them operation instructions.

• Ensure that each operator has clearly known his administration area.

Formulation of Necessary Measures and Standards

Make emergency condition analysis, safety accident prevention, solutions to accident, and relevant stipulation guidance, so as to make correct and safe reactions in dangerous and emergent situations, such as stipulations on accident prevention, career health, safety requirements, current emergency system, spot application, and emergency etc.

Selection of Operation Environment

Operation environment should conform to machine installation requirements, and much attention should be paid to the followings:

• Machine requirements, such as energy supply and environment condition and ground state

• Guarantee appropriate ventilation, such as chemical goods use and gas, explosive goods, underground rooms and passageways etc.

• Install indoor air detector with warning devices when there is the possibility of life threat gas leak.

• Optimize noise reduction measures and equip appropriate auditory protection tools if there is any noise potentially affecting people’s health.

• Ensure appropriate illumination.

• Leave enough space for operation, switch, and machine maintenance.

• Store necessary accessories in a place with an easy access and that won’t interfere machine operation.

• Keep machine area clean and tidy.

Inspection Through Supervision Organization

Some components, such as pressure vessel, safety valve, and radiation source etc., should be inspected regularly by local inspection department. The inspection period and detailed stipulations depend on use conditions and regulatory requirements of local country.

Inspections in required periods should be finished by qualified administration. Preparation files (such as pressure vessel) and qualified files should be placed in safe areas.

atık Bertaraf

According to the law, machine using company has the responsibility to protect the environment and let professionals handle the processed materials, changed machine components, and other wastes. And pay attention to the followings:

• Acid and alkali chemicals can only be discharged into sewerage system after being neutralized.

• Unnecessary components and wastes after care, maintenance and machine disassembly should be properly disposed in accordance with special requirements.

Make sure that the following materials and goods are disposed by professionals:

• Grease and grease vessel, such as spray cans and lubricator adding vessel etc.

• Detergent, solvent, and coolant.

• Battery, picture tube, and fluorescent tube etc.

• Plastic material.

• Radiation source in equipment components.

• Make sure that recyclable goods and materials, such as metal and glass bottles, are recovered, so as to be recycled later.

Uyarı işaretleri

Basic Requirements and Terms

Some warning signs have been introduced in the operation manual. Being familiar with them enables you to know the operation manual more quickly and to use the machine more safely.

If the machine has posed a danger to people or goods directly or indirectly, machine using company should indicate the danger with an indicator or a text.

Warning signs can be graded as prohibition, warning, command, and reminder, which indicate the ranges of danger. Please note those warning signs, so as to avoid items damage and casualty.

• Forbidden signs, such as no touch and no smoking.

• Warning signs, such as warnings on erosive material or high temperature surface.

• Indicative signs, such as the use of goggle and auditory protections.

• First-aid signs, such as eye flusher, emergency access, and emergency sprinkler.

• Fireproof signs, such as fire extinguisher and fire alarm.

Signs on the Operation Manual

To any information on signs, please refer to the operation manual.

Symbolic Instances on the Machine

There are forbidden sign, warning sign, indicative sign, and suggestive sign, which are used to protect the machine and the operator. Make sure that these signs are always under good condition, and change the damaged ones immediately because the ignorance of them would cause machine or items damage and even death.

Place signs on the machine if necessary. Commonly used signs can be seen in the table below, and to those which haven’t been given, please refer to national standards.

No starting

No switching on

Dönüş yok

Sigara içilmez

Yanma yok

İçmek yasaktır

Tırmanmak yok

No striding

ulaşmak yok

Warning danger

Uyarı elektrik çarpması

Warning mechanical injury

Warning corrosion

Warning poisoning

Dikkat tozu

Caution steam and hot water

Warning scald

Sıcak yüzey uyarısı

Warning injure hand

Warning hands pinching

Warning overhead obstacles

Warning overhead load

Warning fork lift trucks

Warning obstacles

Warning drop down

Warning cable

Warning slippery surface

Warning automatic start-up

Caution leakage

Warning overpressure

Must wear protective cap

Must wear safety helmet

Must wear protective goggles

Must wear gas defence mask

Must wear dustproof mask

Must wear opaque eye protection

Must fastened safety belt

Must wear protective clothes

Must wear ear protector

Must wear protective gloves

Must wear protective shoes

Must wash your hands

Must connect an earth terminal to the ground

Must be locked

Must disconnect mains plug from electrical outlet

Emergent exit

Flare up region

Evacuation assembly point

Temel Güvenlik Bilgileri

Makine Uygulaması

onaylanmış kullanım

The machine is designed and manufactured in accordance with guest order and user demand, so it can only meet the needs signed in the contract between the machine using company and King Machine.

Unapproved use

Responsibilities on machine’s abnormal run and safety under the following circumstances are not shouldered by King Machine.

• Unapproved usage would lead to injuries and machine damage.

• Operate the machine under the immature running condition, or operate the problematic/damaged machine.

• Use the machine around explosive items.

• Use the machine to handle flammable, oxidizable, and explosive medium/ product without the permission of King Machine.

• Use the machine to handle ozone, strong chlorine, erosive medium/ product without the permission of King Machine.

Koruyucu cihaz

All machines are equipped with protective devices, especially the components which tend to cause danger, such as the components in motion. The protective device can protect people, equipment, and environment from danger.

If the door, window, protective net, and cover plate etc. can be opened or closed without tools, protective devices are controlled photoelectrically. Only when there is no danger in the machine, can the control system allow the protective device opened, which means the machine won’t run at that time. If needed, the machine can have a test run when the protective door is open.

If the door, window, protective net, and cover plate etc. can be opened or closed without tools, protective devices are not controlled by the machine. They can only be opened by the settings or maintenance staff, and have to be closed when finished.

Stop Switch Device

Emergency stop switch can only be used in accidents or malfunction, which is generally set in:

• To single machine: the whole machine, entrances and exits of containers.

• To combined machine: all the machines, entrances and exits of containers.

• To special equipment: components of other production line, which are controlled by user’s special input/output signals.

Hidden Dangers Caused by Wrong Operation

Acil durdurma anahtarı

A sudden stop by emergency stop switch, if used under normal situation, would cause fast abrasion to machine components, which may result in the failure of emergency stop switch in emergent situations, causing danger and great damage to the machine.

So emergency stop switch can only be used in emergency.

Ana şalter

Main switch can’t be acted as emergency stop device. After the emergency stop switch is off, only when the main switch turns off, can the machine be really stopped.

Dangers Caused by Energy Power Plant

Elektrikli ekipman

It’s dangerous for unqualified staff to operate on electrical equipment, which should be done by specially trained electrical worker who are equipped with professional knowledge.

Operation to electrical devices without power off may cause danger, such as electric shock. To make sure that power is off, it must take the following safety measures:

• Insulate the electrical system.

• Lock related switch.

• Make sure that the power source is disconnected

• Hang warning signs, such as no switch on.

• Ensure ground connection/ short circuit.

• Make sure that electrical components around are protected or insulated.

• Disconnect other electricity supply system, such as UPS power source.

• Check the electrical diagram and make sure that there is no other danger.

Hydraulic/ pneumatic device

It's dangerous for unqualified staff to operate on hydraulic / pneumatic equipment, which should be done by specially trained professionals equipped with professional knowledge.

Operation to hydraulic/ pneumatic devices under pressure would cause danger, such as pressure vessel, pneumatic components, and pressure pipeline system etc. Before operation to them, make sure that they have been decompressed, while observe following safety measures:

• Close pressure supply.

• Lock relevant pressure switch.

• Basıncı azaltın.

• Check pressure relief, such as check the pressure gauge.

• If necessary, discharge the fluid in system, such as hydraulic oil.

Technology Condition of the Machine

Medium condition of machine run

To prevent machine damage, media, such as water, electricity, air, steam, and chemical etc., have to meet the minimum and maximum values of device technology requirements under national regulations, such as pressure, concentration, temperature, and response time etc. About the detailed information, please refer to energy consumption demand table of the machine technical data.

Packaging materials technology condition for machine running

To prevent machine damage, machine/ system operation requires qualified packaging materials, such as container, cap, label, paper box, shrink film, and plate etc., under national standards. As to detailed information, please refer to technological condition of machine technology data.

Product material technology condition for machine running

To produce qualified products, machine/ system operation requires qualified packaging materials, such as container, cap, label, paper box, shrink film, and plate etc., under national standards. As to detailed information, please refer to technological condition of machine technology data.

Danger caused by machine run technology condition

Materials and auxiliary materials used on food industry have to meet the requirements of food industry, and can’t contain forbidden ingredients, such as microbe, detergent, and disinfectant etc.

In machine/system operation, materials and auxiliary materials may pose hidden danger. To prevent that, it can take appropriate safety actions, such as wearing protective clothes, and safety measures, such as ventilation.

Observe current rules on materials and auxiliary materials, and don’t go beyond the limited value. And observe the safety instructions made by different manufacturers of the same material.

The following process/ operation materials have the hidden danger:

• Product material, such as alcohol.

• Vessel, such as broken glass bottle.

• Gas, such as CO2, N2, O2, and H2O2, and volatile gas, such as product and solvent.

• Lubricant, such as oil and grease.

• Cleaning/ disinfection medium, such as chemical, alkali, acid, H2O2, steam, hot water, and waste water.

• Hazardous substances from the chemical reaction among liquids/ materials

• Released radiation, such as radioactive radiation and X ray radiation.

The following processes/measures can reduce or avoid potential danger:

• Operate the machine safely under good technological condition.

• Wear appropriate protective clothes, watch out hazardous materials, and observe relevant stipulations, such as the stipulation of dangerous goods.

• Don’t blend liquids/ materials casually.

• Set additionally ventilation/ pulling system in working area, and regularly check whether they work normally.

• Observe national and company’s noise protection stipulation, and take appropriate measures to limit noise during machine/ production line operation periods, such as optimizing the sound insulation construction. In the noisy workshop, operators have to wear hearing protective devices.

• Add alarming signals to identify radioactive areas.

Other Potential Dangers in the Machine

The machine meets the technology standards, works safely, and structurally eliminates many safety risks, but there are other potential risks due to uncontrollable reasons such as part boundedness, power source supply, materials and auxiliary materials etc.

Please note and consider the following danger reminders, so as to remove the risk with the maximum limit.

• For technological reasons, some protective areas have to keep open, such as entrance and exit of vessels. Please don’t go into those areas in prevention of being hit or drawn in.

• In machine test, the protective door can be open when jogging, which indicates a high safety risk. Highest protective measures should be taken, so as to prevent injuries/ machine damage.

• The operator has to climb on top of the machine when changing components or maintaining the machine. He should use appropriate climbing tools, such as a stable ladder, wear anti-skid shoes, and take protective measures. Please note that slip from the machine or step onto sensitive components would cause severe injuries and equipment damage.

• Touching hot components, such as steam pipeline, hot water pipeline, thermal contraction, and electrical machine etc may scale the skin. Watch the warning sign, and wear necessary protective equipment and devices.

• If there is any danger of technology equipment deterioration in production, such as unqualified protective equipment, loosened components, glass fragment, and loosened pipeline etc. are dangerous, stop the machine immediately until its recovery to a good condition.

• Danger caused by machine movement during operation:

• To prevent possible movements of the machine during work, such as components change, accident exclusion, and overhaul etc., the machine should be locked with a warning sign until finished.

• Only under absolutely necessary condition, can the machine be shortly connected. And watch out injuries and machine damage.

• Danger caused by auto-start and external start:

• Be aware that the machine may automatically re-start by external forces or after the temporary production.

• Imminent start of some machines would send appropriate signals, such as alarming sound and light signal. Please refer to operation production description and leave the dangerous area immediately.

Basic Safety Instruction of the Machine

Güvenlik ve Koruyucu Cihazlar

Machine safety and protective devices can help to protect the safety of people and machine. Ensure that those devices are always under good conditions or in preparation for operation. Safety and protective devices include the followings:

• Safety control components, such as main switch, emergency stop switch, and maintenance switch.

• Signals and alarming devices, such as signal light, indicator, and alarming device.

• Protective devices, such as protective windows and doors, shrouding overhead guard, protective devices, and photo-electricity module.

• Safety structure, such as brake, pressure switch, safety valve, motor protector, and fuse.

• Safety signs, such as prohibition, warning, instruction, and reminder signs.

Incorrect use of machine safety and protective devices would lead to injuries and machine damage. Please remember the following suggestions:

• Don’t leave people in the closed protective areas when the machine is under operation.

• If operating the machine, safety equipment and protective devices should be correctly installed and ensure that they can work normally. All protective facilities, such as door, window, protective net, and cover plate etc. should all be closed.

• Emergency stop bottom can only be used in emergency to stop the machine, not a facility to cut off the electricity source. Note that electric component still convey electricity and pneumatic/ hydraulic components are still under pressure even after the emergency stop bottom has been pressed.

• Don’t disassemble, cross connect, and close safety equipment and protective facilities.

• During machine maintenance, the temporary control of machine protection facilities can only be operated by specially trained professionals. After recovery, check whether they can work normally.

• The doors of electricity control and switch bin and their protective covers need to keep closed. Only after the professionals have taken required safety measures, can they be opened when the machine is on work.

Safety Instruction Before Start and During Operation

• Only high quality packaging materials and raw auxiliary materials can be used.

• Careless operation on the machine is not allowed.

Before starting the machine, ensure that:

• All transformation components are correctly and firmly installed.

• Don’t leave goods, such as wipe cloth and tools, in the machine, especially on rotatory components of the machine.

• Don’t run the machine if there is any problem to instruments, indicator lights, and control components.

• Ensure that there is no person in the dangerous operation zone before starting the machine.

• Send warnings to all present relevant people before each start of the machine.

• During machine’s operation, don’t use the tools on it or clean it.

• During machine’s operation, don’t enter into the machine and get away from its driving components.

• During machine’s operation, check the machine sound to see whether it’s normal. If not, find reasons and exclude faults.

• It’s important to get familiar with machine control, operation components, and their functions before starting the machine. And read the relevant functions on the operation manual if necessary.

• Observe instructions provided in the operation manual when operating the machine, such as start, production, and end of production.

• Don’t do maintenance job to the working machine.

Safety Instruction When Stopping and Locking the Machine

The machine has to be stopped and locked before the maintenance, such as components change, faults exclusion, care and maintenance etc., so as to prevent injuries.

As a result, it necessary to remember the followings:

• Stop the machine normally, and please observe relevant instructions on the operation manual.

• After the machine is closed, please lock it in prevention of being powered on.

• Use the locks to lock the corresponding switch, such as main switch and emergency stop switch.

• Withdraw lock’s key and take along with it.

• Note that each person who maintains the machine should lock the machine with his own lock.

• Don’t withdraw the lock before finishing the maintenance.

If the machine has to be temporarily run/connected

• Ensure that the machine won’t be damaged.

• It has to be under absolutely necessary situation.

• Be aware of related instructions and dangerous information in the operation manual when jogging or connecting the machine.

• Open the machine lock only after finishing the operation.

If re-powering the machine, ensure the followings before the start: