King Machine 5 gallon water production line consists of empty bottle transferring, internal bottle brushing, auto de-capper, external bottle brushing,
rinsing filling capping, light checker, neck shrinker, bagging, full bottle transferring and pallitizer, enabling full automatic intelligent production. The whole process is strictly controlled, which ensures the complete compliance with customer’s local standards and regulations set up by their Health Department. During filling process, secondary pollution is strictly controlled, which makes it an ultra-clean production line. It’s a most ideal, acknowledged and reliable automatic gallon water production line for companies and factories. This line is mainly used for filling pure water or mineral water of 3 & 5 gallon bottle.
It can apply to fill natural spring water, purified water, carbonated water, flavored water into PET bottle by changing few spare parts.
It can apply to fill hot fruit juice, tea and other beverage into thermal proof PET bottle by changing few spare parts..
Automatic water filling machine adopts Rinsing / Filling / Capping 3-in-1 technology, PLC control, touch screen, it is majnly made of SUS304/ SUS316.
Pivotal electrical parts use Mitsubishi, OMRON, and SIEMENS.
We can provide complete beverage ideal solution - blowing. filling. packing for PET bottle.
Filling accuracy is more or less than 1%.
Description
The whole process is controlled by computer or PLC, high automatic.
Optional intelligent plant management software applicable to internet collects, transits, stores, statistics, and analyses real-time data making remote control and digitalized production management easy.
Optimized technology lowers running cost by cutting down consumption of water, electricity, and chemical material.
The design of complete line fully complies with regulation for food safety-quality by avoiding dead angle, dead-end, static liquid. thread connector, etc.
Extensively adopts adapter, manhole, valve, etc., to ensure the safety and easy maintenance.
Combination of mature technology and continuous innovation ensures stability and reliability.
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All Equipments
The whole process is controlled by computer or PLC, high automatic.
Outer washer, Rinsing/sterilizing the surface of bottle, by means of hot detergent washing, brush scrubbing, and clean water rinsing
Inner washer: Washing/rinsing/sterilizing the inner bottle by means of hot detergent, disinfectant, and ozone water
Filler: Fill product water into clean bottled
Capper: Seal Seal onto bottle
Cap feeder: Feeding cap into cap unscramble
Cap washer: Rinsing/sterilizing cap by means of disinfectant and ozone water
Lighting box: Inspect the bottle and product water
Cap feeder: Feeding cap into cap unscramble
Cap washer: Rinsing/sterilizing cap by means of disinfectant and ozone water
Lighting box: Inspect the bottle and product water
Successful cases
Under the global intense competition of beverage filling machine situation, liquid filling machine market has been saturated in some degree. more and more businessmen chosed to build a water treatment plant as a business starting, deviden the market from the large beverage filling groups by special bottle designs or cheap price.
A 5-gallon bottled water filling line is a fully automatic production system designed specifically for 3-gallon and 5-gallon bottled water production. It integrates empty barrel loading, barrel washing, rinsing, filling, capping, inspection, labeling, and packaging processes, enabling fully automated bottled water production.
The 5-gallon bottled water filling machine is mainly used for filling purified water and mineral water. With configuration adjustments, it can also be applied to other water products such as natural spring water and flavored water.
King Machine offers automatic 5-gallon bottled water filling lines with a production capacity ranging from 600 to 1200 BPH (bottles per hour). The exact capacity depends on the barrel size, production requirements, and line configuration.
Empty barrel conveyor system
Automatic decapper
Inner barrel washing and sterilization
Outer barrel brushing and cleaning
"Three-in-one" rinsing, filling, and capping monobloc
Leakage detection
Barrel neck heat-shrink film system
Automatic bagging machine
Conveying and palletizing system
This equipment is mainly designed for 3-gallon and 5-gallon barrels. By replacing the corresponding parts, it can adapt to barrels of different shapes and sizes. According to customer requirements, PET, PC, or other suitable plastic barrels can be used.
PLC control: fully automatic operation
Integrated unit: combines washing, rinsing, filling, and capping
Material: food-grade stainless steel structure
Accuracy: high filling accuracy
Cost saving: reduced manual operation cost
Hygienic design: prevents secondary contamination
Reliability: stable and reliable long-term operation
The main frame and all parts in contact with water are made of food-grade SUS304/SUS316 stainless steel, which offers excellent corrosion resistance, is easy to clean, and complies with the hygienic standards for beverage production.
Yes. The production line is equipped with an inner and outer barrel washing system. Through multiple cleaning processes such as detergent, disinfectant, ozone water, and purified water rinsing, the barrel body is cleaned, rinsed, and sterilized to ensure hygienic and safe filling.
Yes. King Machine can provide a complete turnkey solution including a water treatment system, 5-gallon filling machine, barrel conveyor system, labeling, packaging, and other auxiliary equipment, helping customers establish a complete bottled water production plant.
The filling system is designed for high-precision operation, with filling accuracy controlled within approximately ±0.1%, helping to reduce water loss and maintain consistent product quality.
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