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Blowing Filling Capping Combiblock Solution

Q: What are the main advantages of a blow-fill-cap monobloc?

The main advantages include higher production efficiency through continuous, in-line production of blowing, filling, and capping; space saving by integrating the functions of three separate machines into one system; lower energy consumption through optimized production processes and high-pressure air recovery technology; better hygiene with fewer empty-bottle handling stages and reduced risk of external contamination; and lower labor and maintenance costs through a highly automated system.

King Machine provides advanced blowing-filling-capping combiblock solutions integrating bottle production, filling, and capping processes.

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Combi Blower /

Filler /

Capper

From preform to filled products

Combiblock filling machine, also called blowing filling capping combiblock, blowing filling capping machine, etc. Specially designed for bottled water production. The main features of the combiblock are high efficiency, large output (output range 12000bph-54000bph, can be customized according to production needs), saving resources and costs. Online blowing, filling, capping technology with very stable preforms and bottles transfer and 25% or more line energy saving achieved. King machine provides blowing-filling-capping machines with various production capacities, among which the more common ones are 18000bph combiblock filling machine, 24000bph filling machine and 36000bph water filling machine.

Advantages of Combi-Bloc

Integrated Blow-Fill-Cap Combiblock Technology

High-Speed Servo Blow Molding Technology

Intelligent Bottle Cleanliness Control

Intelligent PLC Control System

Combi-Bloc Working Process

Combi Water PET Line Typical Layout

Combi Fruit Juice PET Line Typical Layout

Combi CSD PET Line Typical Layout

① Combi blower/filler/capper
② Cap feeder/washer
③ FBI
④ Dryer
⑤ Labeler
⑥ Date coder
⑦ Shrink packer
⑧ Palletizer
⑨ Stretch wrapper

Combi Fruit Juice PET Line Typical Layout

① Combi blower/filler/capper
② Cap feeder/washer
③ Cap sterilizer
④ Bottle cooler
⑤ Dryer
⑥ Sleeve labeler
⑦ Date coder
⑧ Carton packer
⑨ Palletizer
⑩ Stretch wrapper

① Combi blower/filler/capper
② Cap feeder/washer
③ FBI
④ Mixer
⑤ Bottle warmer
⑥ Dryer
⑦ Labeler
⑧ Date coder
⑨ Shrink packer
⑩ Palletizer
⑪ Stretch wrapper

Blowing Technology

Filling Technology

Capper

Blowing Technology

Technical Innovation: 1. Optimized cam curve;; 2. Reduced noise, more stable;; 3. Energy saving, environment friendly;; 4. Preform electrostatic dust removal,optimized bottle neck protection;; 5. Bottle neck camera inspection;; 6. Preform dumper;; 7. Cap electrostatic dust removal;; 8. Servo motor stretching;; 9. Mechanical bottle mouth sealing.

Technical Innovation: 1. High revolving speed, and hightorque servo-motor; 2.Installationbase for electrohydraulic servo cylinder; 3. Electrohydraulic servo cylinder assembly; 4. Stretch rod; 5. Mechanical bottle neck seal & high pressure valve assembly

Filling Technology

Water Filling Technology

Fruit Juice / Tea etc Filling Technology

Carbonated Drinks Filling Technology

Water Filling Technology: 1. Flow meter filling with high efficiency;; 2. On-line adjusting filling volume;; 3. Fast filling and slow filling adopted, filling time adjustable for different bottle size;; 4. Non-contact filling without lift cylinder, easy for maintenance;; 5. Automatic CIP after install dummy cups;; 6. No bottle no filling;; 7. Stainless steel for product contact parts, washable structure.

Water combi-bloc machine models selection

Machine model	No. of blower cavity	No. of fling valve	No. of capping head	Capacity BPH(1.5L/1L0.5L)
KM-CGX 06-18-06	6	18	6	5500/8000/12000
KM-CGX 08-24-08	8	24	8	7000/10000/16000
KM-CGX 10-32-10	10	32	10	9000/13500/20000
KM-CGX 10-40-10	10	40	10	12000/18000/20000
KM-CGX 12-40-15	12	40	15	12000/15000/24000
KM-CGX 14-45-15	14	45	15	13000/20000/28000
KM-CGX 16-50-15	16	50	15	15000/21000/30000
KM-CGX 18-60-20	18	60	20	20000/24000/30000

Fruit Juice 1 Tea etc Filling Technology: 1. Hot filling or aseptic filling technology available;; 2. For hot fill, product return during machine stop to keep product temperature,to ensure quality of juice;; 3. Product return volume adjustable as per request, e.g. 5~15%;; 4. Filling valve design could be mechanical valve with product return, or upgraded to be electropneumatic valve or flow meter valve, simple flow structure, easy for CIP, no leakage;; 5. Advanced CIP structure design no dead angle, downstream and upstream clean available;; 6. Two steps filling in case fruit pulp size bigger than 5x5x5mm;; 7. Enclosed structure with HEPA filter or exhaust system to guarantee clean filling area (Option).

Fruit juice combi-bloc machine models selection

Machine model	No. of blower cavity	No. of fling valve	No. of capping head	Capacity BPH (0.5L)
KM-RCX 06-24-08	6	24	8	8000
KM-RCX 08-32-08	8	32	8	10000
KM-RCX 10-32-08	10	32	8	12000
KM-RCX 12-40-10	12	40	10	15000
KM-RCX 14-50-10	14	50	10	18000
KM-RCX 16-60-12	16	60	12	20000
KM-RCX 20-64-16	20	64	16	24000

Carbonated Drinks Filling Technology: 1. Mechanical or volumetric electronic filling valve;; 2. Tubular type filling bowl no dead angle, easy to clean;; 3. Automatic CIP, easy for operation and maintenance;; 4. Raise filling temperature above 12~15°C for energy saving;; 5. Volumetric valve leads to high filling precision,5~6 times higher than mechanical valve;; 6. Volumetric valve filling can realize fast changeover, no vent tubes.

Carbonated drinks combi- bloc machine models selection

Machine model	No. of blower cavity	No. of fling valve	No. of capping head	Capacity BPH (0.5L)
KM-DCX 06-32-08	6	32	8	10000
KM-DCX 08-40-10	8	40	10	15000
KM-DCX 10-50-10	10	50	10	18000
KM-DCX 12-60-12	12	60	12	21000
KM-DCX 14-60-15	14	60	15	24000
KM-DCX 16-80-15	16	80	15	27000
KM-DCX 18-90-18	18	90	18	30000
KM-DCX 20-108-20	20	108	20	36000

Capper

1. Precision placement and capping system: Electromagnetic capping heads with torque limiting function minimize bottle breakage during capping.

2. All 304/316 stainless steel construction: Built with high-grade stainless steel fordurability, hygiene, and corrosion resistance.

3. Intelligent detection and protection: Auto-detects bottles to prevent cap waste and machine jams, and auto-stops when caps or bottles run out, improving safety and reducing waste.

Project Case

Manhal Al Janoub Partners with King Machine to Build a High-Efficiency Bottled Water Production Line

High-Speed Combi Line Water Filling Line with Tax Stamp Solution in Ghana

Ethiopia and King Machine Cooperate on 18000 Bottles per Hour PET Bottle Filling Line

King Machine's Water Filling Line: A Success Story in the Saudi Arabia

Customer Review

★★★★★

Agua San Jose de Ocoa is satisfied with our King Machine line, which operates in full sync for 500ml bottle filling.

— Dominica

Frank

★★★★★

In Agua Absoluta, the King Machine line isin excellent condition.

— Dominica

Frank

★★★★★

Great partnership with King Machine. Excellent machine quality. We plan repeat orders and will recommend your brand locally.

— Mahmoud Khalil

Cyprus

★★★★★

It doesn't need low pressure andthe compressed air recyclingsystem is interesting

— Asmamaw Gizat

Ethiopia

★★★★★

Mr. Adel's product has achievedgreat success in the market and inthe shortest time

— Rami Alwan

Yemen

★★★★★

Agua San Jose de Ocoa is satisfied with our King Machine line, which operates in full sync for 500ml bottle filling.

— Dominica

Frank

★★★★★

In Agua Absoluta, the King Machine line isin excellent condition.

— Dominica

Frank

★★★★★

Great partnership with King Machine. Excellent machine quality. We plan repeat orders and will recommend your brand locally.

— Mahmoud Khalil

Cyprus

★★★★★

It doesn't need low pressure andthe compressed air recyclingsystem is interesting

— Asmamaw Gizat

Ethiopia

★★★★★

Mr. Adel's product has achievedgreat success in the market and inthe shortest time

— Rami Alwan

Yemen

★★★★★

Agua San Jose de Ocoa is satisfied with our King Machine line, which operates in full sync for 500ml bottle filling.

— Dominica

Frank

★★★★★

In Agua Absoluta, the King Machine line isin excellent condition.

— Dominica

Frank

★★★★★

Great partnership with King Machine. Excellent machine quality. We plan repeat orders and will recommend your brand locally.

— Mahmoud Khalil

Cyprus

FAQ

What is a Blow-Fill-Cap Monobloc (Blowing, Filling & Capping Integrated Machine)?

A blow-fill-cap monobloc is an integrated production system that combines PET preform blowing, filling, and capping into a single unit. By eliminating the intermediate empty-bottle conveying and storage stages, it improves production efficiency, reduces contamination risks, and saves factory floor space.

What are the main advantages of a blow-fill-cap monobloc?

The main advantages include:

Higher production efficiency: Enables continuous, in-line production of blowing, filling, and capping.
Space saving: Integrates the functions of three separate machines into one system.
Lower energy consumption: Optimized production processes and high-pressure air recovery technology reduce energy use.
Better hygiene: Fewer empty-bottle handling stages and reduced risk of external contamination.
Lower labor and maintenance costs: Highly automated system.

What production capacity can this monobloc achieve?

King Machine's blow-fill-cap monoblocs are available in a range of capacities, typically from 12,000 bottles per hour (BPH) up to 54,000 BPH, and can be customized to meet customers' production requirements. Common models include 18,000 BPH, 24,000 BPH, 36,000 BPH, and higher-speed solutions.

What products can the monobloc produce?

The monobloc can be configured for a wide range of PET-bottled beverages, including:

Bottled water
Carbonated soft drinks (CSD)
Juice and tea beverages
Other liquid beverages

Different filling technologies can be configured based on product characteristics and production requirements.

How does the monobloc achieve energy savings?

The system reduces energy consumption by integrating the blowing, filling, and capping processes into a single machine block. In addition, it adopts a high-pressure air recovery system that recycles compressed air, thereby reducing air consumption and lowering operating costs.

What filling technologies are available for the monobloc?

Different filling technologies can be selected according to the beverage type:

Water filling: Flowmeter filling with adjustable filling speed, non-contact filling, and automatic CIP (Clean-in-Place) support.
Juice filling: Hot filling or aseptic filling options, suitable for juice and tea beverages.
Carbonated beverage filling: Mechanical valve or electronic valve filling technology, offering high filling accuracy and automatic CIP (Clean-in-Place).

Is the blow-fill-cap monobloc easy to operate and maintain?

Yes. The machine features an intelligent control system with automated operation, servo synchronization control, and an optimized mechanical design. Its integrated structure reduces the number of independent machines, thereby simplifying maintenance work.

What bottle sizes can the monobloc produce?

The equipment can produce a variety of PET bottle specifications according to customer requirements, ranging from small-capacity bottles to large containers. Bottle volume, shape, and production speed can all be customized based on project requirements.

Why choose King Machine's blow-fill-cap monobloc?

King Machine provides comprehensive beverage production solutions that integrate PET bottle blowing, filling, and capping technologies. This integrated system helps beverage manufacturers achieve higher production efficiency, lower production costs, better hygiene control, and consistent product quality.

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