Blowing filling capping combiblock machine

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Combi Blower /

Filler /

Capper

From preform to filled products

Combiblock filling machine, also called blowing filling capping combiblock, blowing filling capping machine, etc. Specially designed for bottled water production. The main features of the combiblock are high efficiency, large output (output range 12000bph-54000bph, can be customized according to production needs), saving resources and costs. Online blowing, filling, capping technology with very stable preforms and bottles transfer and 25% or more line energy saving achieved. King machine provides blowing-filling-capping machines with various production capacities, among which the more common ones are 18000bph combiblock filling machine, 24000bph filling machine and 36000bph water filling machine.

Advantages of Combi-Bloc

Less Space

Higher Earnings

Less Operator

More Reliable Quality

Higher Efficiency

Lowerenergy Consumption

Combi-Bloc Working Process

Combi Water PET Line Typical Layout

Combi Fruit Juice PET Line Typical Layout

Combi CSD PET Line Typical Layout

① Combi blower/filler/capper
② Cap feeder/washer
③ FBI
④ Dryer
⑤ Labeler
⑥ Date coder
⑦ Shrink packer
⑧ Palletizer
⑨ Stretch wrapper

Combi Fruit Juice PET Line Typical Layout

① Combi blower/filler/capper
② Cap feeder/washer
③ Cap sterilizer
④ Bottle cooler
⑤ Dryer
⑥ Sleeve labeler
⑦ Date coder
⑧ Carton packer
⑨ Palletizer
⑩ Stretch wrapper

① Combi blower/filler/capper
② Cap feeder/washer
③ FBI
④ Mixer
⑤ Bottle warmer
⑥ Dryer
⑦ Labeler
⑧ Date coder
⑨ Shrink packer
⑩ Palletizer
⑪ Stretch wrapper

Blowing Technology

Filling Technology

Capper

Blowing Technology

Technical Innovation: 1. Optimized cam curve;; 2. Reduced noise, more stable;; 3. Energy saving, environment friendly;; 4. Preform electrostatic dust removal,optimized bottle neck protection;; 5. Bottle neck camera inspection;; 6. Preform dumper;; 7. Cap electrostatic dust removal;; 8. Servo motor stretching;; 9. Mechanical bottle mouth sealing.

Technical Innovation: 1. High revolving speed, and hightorque servo-motor; 2.Installationbase for electrohydraulic servo cylinder; 3. Electrohydraulic servo cylinder assembly; 4. Stretch rod; 5. Mechanical bottle neck seal & high pressure valve assembly

Filling Technology

Water Filling Technology

Fruit Juice / Tea etc Filling Technology

Carbonated Drinks Filling Technology

Water Filling Technology: 1. Flow meter filling with high efficiency;; 2. On-line adjusting filling volume;; 3. Fast filling and slow filling adopted, filling time adjustable for different bottle size;; 4. Non-contact filling without lift cylinder, easy for maintenance;; 5. Automatic CIP after install dummy cups;; 6. No bottle no filling;; 7. Stainless steel for product contact parts, washable structure.

Water combi-bloc machine models selection

Machine model	No. of blower cavity	No. of fling valve	No. of capping head	Capacity BPH(1.5L/1L0.5L)
KM-CGX 06-18-06	6	18	6	5500/8000/12000
KM-CGX 08-24-08	8	24	8	7000/10000/16000
KM-CGX 10-32-10	10	32	10	9000/13500/20000
KM-CGX 10-40-10	10	40	10	12000/18000/20000
KM-CGX 12-40-15	12	40	15	12000/15000/24000
KM-CGX 14-45-15	14	45	15	13000/20000/28000
KM-CGX 16-50-15	16	50	15	15000/21000/30000
KM-CGX 18-60-20	18	60	20	20000/24000/30000

Fruit Juice 1 Tea etc Filling Technology: 1. Hot filling or aseptic filling technology available;; 2. For hot fill, product return during machine stop to keep product temperature,to ensure quality of juice;; 3. Product return volume adjustable as per request, e.g. 5~15%;; 4. Filling valve design could be mechanical valve with product return, or upgraded to be electropneumatic valve or flow meter valve, simple flow structure, easy for CIP, no leakage;; 5. Advanced CIP structure design no dead angle, downstream and upstream clean available;; 6. Two steps filling in case fruit pulp size bigger than 5x5x5mm;; 7. Enclosed structure with HEPA filter or exhaust system to guarantee clean filling area (Option).

Fruit juice combi-bloc machine models selection

Machine model	No. of blower cavity	No. of fling valve	No. of capping head	Capacity BPH (0.5L)
KM-RCX 06-24-08	6	24	8	8000
KM-RCX 08-32-08	8	32	8	10000
KM-RCX 10-32-08	10	32	8	12000
KM-RCX 12-40-10	12	40	10	15000
KM-RCX 14-50-10	14	50	10	18000
KM-RCX 16-60-12	16	60	12	20000
KM-RCX 20-64-16	20	64	16	24000

Carbonated Drinks Filling Technology: 1. Mechanical or volumetric electronic filling valve;; 2. Tubular type filling bowl no dead angle, easy to clean;; 3. Automatic CIP, easy for operation and maintenance;; 4. Raise filling temperature above 12~15°C for energy saving;; 5. Volumetric valve leads to high filling precision,5~6 times higher than mechanical valve;; 6. Volumetric valve filling can realize fast changeover, no vent tubes.

Carbonated drinks combi- bloc machine models selection

Machine model	No. of blower cavity	No. of fling valve	No. of capping head	Capacity BPH (0.5L)
KM-DCX 06-32-08	6	32	8	10000
KM-DCX 08-40-10	8	40	10	15000
KM-DCX 10-50-10	10	50	10	18000
KM-DCX 12-60-12	12	60	12	21000
KM-DCX 14-60-15	14	60	15	24000
KM-DCX 16-80-15	16	80	15	27000
KM-DCX 18-90-18	18	90	18	30000
KM-DCX 20-108-20	20	108	20	36000