Zhangjiagang King Machine Co., Ltd.

Mobile/Whatsapp: +86-13773241324

We control the quality of our equipments
by manufacturing and machining
ourselves.

——King Machine

BRIEF INTRODUCTION

GLASS BOTTLE  JUICE WITH PULP HOT FILLING LINE

Hot Juice Line: Capacity from 1000-32000bottles/hour based on 500ml,it uses hot filling,suitable for the whole fruit production of juice line from fresh juice,concentrated powder blending juice, also used in the pulp filling production line.

KEY
FEATURES

GLASS BOTTLE JUICE PRODUCTION LINE

Automatic Juice With Pulp Hot Filling Machine adopt Rinsing / Pulp Filling / Juice Filling / Capping 4-in-1 technology, PLC control, Touch Screen, it is mainly made of SUS304/ SUS316.

It can apply to fill hot fruit juice, tea and other beverage into thermal proof PET bottle by changing few spare parts.

Its usual production capacity is in 1,000-32,000bph, 0.25-2.5L Glass Bottle is available.

Pivotal electrical parts use Mitsubishi, OMRON, and SIEMENS.

5.We can provide complete beverage ideal solution - Filling. Packing for Glass Bottles. With optional capacity from 1,000-32,000bph.

We can provide complete beverage ideal solution - blowing. filling. packing for PET bottle. With optional capacity from 1,000-32,000bph.

Production Line
CAD Configuration
_0000_IMG_2078-HDR
cad

For Specail Layout  Contact for Advanced Customization!

Juice With Pulp Hot Filling Machine (Glass Bottles)

Monoblock Washing ,pulp filling, juice filling, capping  4 in 1 machine is mainly used in the juice with pulp hot filling operations. The four functions of bottle rinsing,pulp filling and juice filling and capping are composed in one body of the machine. The whole process is automatic.

Juice With Pulp Hot Filling Machine (Glass Bottles)
  • Washing Heads

  • Pulp Filling Heads

  • Juice Filling Heads

  • Capping Heads

  • Flat Conveyor

WASHING HEADS

DESCRIPTION

- Into bottle way is air conveyor direct connection with Bottle dial.

- All 304/316 stainless steel rinse heads, water spray style inject design, more save water consumption and more clean.

- 304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing.

- 304/316 stainless steel washing pump make the machine more durable.

Washing heads of fruit juice filling machine

PULP FILLING HEADS

DESCRIPTION

- We adopt the piston filling type to fill the pumlp seperate with the juice

- 304/316 Stainless steel high precision filling nozzle

- Filling volume adjustable in fine rank, same liquid level after filling

- All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean

- 304/316 stainless steel filling pump

Pulp filling heads of fruit juice filling machine

JUICE FILLING HEADS

DESCRIPTION

- During filling juice, we will make a cover installaed on the filling valve, avoiding the fruit pulp return inside reflux pipe to block the pipe.

- Filling valve and bottle lifter uses adopts German Igus bearings which are corrosion-resistant and maintenance-free.

- By install CIP cleaning cups, the filling machine can realize online CIP cleaning

- During filling process, there is no reflux of product, avoiding blockage of product.

juice filling heads for juice filling machine

CAPPING HEADS

DESCRIPTION

- Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping

- All 304/316 stainless steel construction

- No bottle no capping

- Automatic stop when lack of bottle

- Capping effect is stable and reliable, Defective rate ≤0.2%

CAPPING HEADS FOR JUICE FILLING MACHINE

FLAT CONVEYOR

DESCRIPTION

- Energy saving. High efficient. Adapt to customer factory layout

- Special lubrication system, keep products clean, health, safety

- Extended service life

- Electric eyes design keep whole line running safety and quickly

- Overload protection mechanism to effectively ensure the safety of the machine

Flat conveyor for juice filling machine
AUXILIARY EQUIPMENT
OF LAYOUT - GLASS BOTTLE FRUIT JUICE FILLING LINE
Pre-process system

Pre-process system

The demand for hot drinks such as milk nutrition drinks, juice, tea, energy drinks, coffee is increasing worldwide. In order to meet different taste requirements, King Machine is engaged in providing high quality hot drink preparation system to diversify the products.

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Water Treatment System
Water Treatment System
  • Raw water tank + Raw water pump

  • Silica sand filter + Active carbon filter + Sodium ion exchanger + Precision filter + Security filter

  • Reverse Osmosis (one level)

  • UV sterilizer

  • Finished water tank + Pure water pump

  • Stainless steel high pressure film shell

  • All kinds of capacity indicator, pressure indicator, electricity magnetic valve, balance device and pipe valve system

  • Online type pressure auto self-protection device

  • Online type electricity indicator (with stable compensation)

  • System safe protecting and alarm system

  • System frame

Bottle Invert Sterilizer

Bottle Invert Sterilizer

  • Use juice own high temperature to kill the bacterial inside cap.

  • Use juice own high temperature to improve sealing of bottle to extend warranty time.

  • Use SUS 304/316 stainless steel chain and high polymer material conveyor to keep high quality and increase service life.

Bottle Cooling Tunnel

Bottle Cooling Tunnel

  • Mainly for cooling and sterilization

  • The main parts of the machine are made of stainless steel, the top is designed to be openable for easy maintenance and observation

  • Nozzles are manufactured using U.S. technology and spray water evenly

  • Conveyor belt adopts Rexnor technology, flat surface with small wear

  • Smooth and reliable operation with low energy consumption

Hot Glue Labeling Machine

Hot Glue Labeling Machine

  • Label Material: OPP(roll type)

  • Label Specification: According to customers demands

  • Labeling Way: Straight-line hot melt glue labeling

  • The adjustment of label cutting blade is easy and simple.Vacuum-grip cylinder is made of high hardness material, the additional old handler can reduce the frictions of labels and prevent static electricity.The change-over of shape pars can be finished within 10 minutes;Vacuum-grip cylinder and cutting unit adopt special material which are wear proof and heat protection.

AUXILIARY EQUIPMENT
OF LAYOUT - GLASS BOTTLE FRUIT JUICE FILLING LINE
Carton Packing Machine

Carton Packing Machine

  • Applicable to pack glass bottle

  • Increase production capacity

  • Saving production costs

  • It is a drop-in compatibility, applicable to different specifications carton packing machine, the bottle effectively stand in line to the top of the carton, in accordance with the packing requirements, automatic positioning device to ensure that the bottle is packed by product fall into the carton, this machine adopts PLC + touch display control, alarm device. no bottle no packing security.

More detailed equipments info  Click here

CUSTOMER TESTIMONIAL
PET FRUIT JUICE FILLING LINE
Before 4years we ordered 24-24-8 filling line from king machine, until now it works fantastic, and now we plan to start juice filling line, we still choose King machine as our supplier.
MOHAMED TUTLA -OWNER OF COOL DROP WATER
Malawi
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