Hot Juice Line: Capacity from 1000-54000bottles/hour based on 500ml,it uses hot filling,suitable for the whole fruit production of juice line from fresh juice,concentrated powder blending juice, also used in the pulp filling production line.
Automatic Juice With Pulp Hot Filling Machine adopt Rinsing / Pulp Filling / Juice Filling / Capping 4-in-1 technology, PLC control, Touch Screen, it is mainly made of SUS304/ SUS316.
It can apply to fill hot fruit juice, tea and other beverageinto thermal proof PET bottle by changing few spare parts.
Its usual production capacity is in 1,000-32,000bph, 0.25-2.5L PET bottle is available.
Pivotal electrical parts use Mitsubishi, OMRON, and SIEMENS.
Filling accuracy is more or less than 1%.
We can provide complete beverage ideal solution - blowing. filling. packing for PET bottle. With optional capacity from 3000-54000bph.
Monoblock Washing ,pulp filling, juice filling, capping 4 in 1 machine is mainly used in the juice with pulp hot filling operations. The four functions of bottle rinsing,pulp filling and juice filling and capping are composed in one body of the machine. The whole process is automatic.
Washing Heads
Pulp Filling Heads
Juice Filling Heads
Capping Heads
Air Conveyor
Flat Conveyor
- Into bottle way is air conveyor direct connection with Bottle dial.
- All 304/316 stainless steel rinse heads, water spray style inject design, more save water consumption and more clean.
- 304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing.
- 304/316 stainless steel washing pump make the machine more durable.
- 304/316 Stainless steel high precision filling nozzle
- Filling volume adjustable in fine rank, same liquid level after filling
- All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
- 304/316 stainless steel filling pump
- Efficient spray nozzle rinse thoroughly and save water for flushing
- 304/316 Stainless steel high precision filling nozzle
- Filling volume adjustable in fine rank, same liquid level after filling
- All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
- 304/316 stainless steel filling pump
- Efficient spray nozzle rinse thoroughly and save water for flushing
- Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
- All 304/316 stainless steel construction
- No bottle no capping
- Automatic stop when lack of bottle
- Capping effect is stable and reliable, Defective rate ≤0.2％
- Air conveyor is fixed on the floor, with fan installed on the top.
- Air filter is positioned at every entrance of air fan, to prevent dust blown into bottles.
- Bottles are held on the neck in the conveyor and transported into filling machine by blowing power.
- All are made of stainless steel SUS 304 /316.
- Rack made by high quality carbon steel welded.
- Energy saving. High efficient. Adapt to customer factory layout
- Special lubrication system, keep products clean, health, safety
- Extended service life
- Electric eyes design keep whole line running safety and quickly
- Overload protection mechanism to effectively ensure the safety of the machine
Pre-process system
The demand for hot drinks such as milk nutrition drinks, juice, tea, energy drinks, coffee is increasing worldwide. In order to meet different taste requirements, King Machine is engaged in providing high quality hot drink preparation system to diversify the products.
Raw water tank + Raw water pump
Silica sand filter + Active carbon filter + Sodium ion exchanger + Precision filter + Security filter
Reverse Osmosis (one level)
UV sterilizer
Finished water tank + Pure water pump
Stainless steel high pressure film shell
All kinds of capacity indicator, pressure indicator, electricity magnetic valve, balance device and pipe valve system
Online type pressure auto self-protection device
Online type electricity indicator (with stable compensation)
System safe protecting and alarm system
System frame
Bottle Blowing Machine
Full automatic blow molding machine is suitable for producing PET plastic containers and bottles in all shapes. It is widely used to produce the carbonated bottle, mineral water, pesticide bottle oil bottle cosmetics, wide-mouth bottle and hot fill bottle etc.
Bottle Invert Sterilizer
Use juice own high temperature to kill the bacterial inside cap.
Use juice own high temperature to improve sealing of bottle to extend warranty time.
Use SUS 304/316 stainless steel chain and high polymer material conveyor to keep high quality and increase service life.
Bottle Cooling Tunnel
Mainly for cooling and sterilization
The main parts of the machine are made of stainless steel, the top is designed to be openable for easy maintenance and observation
Nozzles are manufactured using U.S. technology and spray water evenly
Conveyor belt adopts Rexnor technology, flat surface with small wear
Smooth and reliable operation with low energy consumption
Shrink Sleeve Labeling Machine
Heat shrink sleeve labeling machine
OPP Hot melt labeling machine
PVC label stick labeling machine
It adopts double driving structure which is a new and advanced driving device for the thermal shrink sleeve machine, that is, four-wheel driving, self-centering and balanced pressure of four wheels. It can achieve the good effect of transmission of labels smoothly, stably and rapidly.
PE Film Shrink Packing Machine
PE film shrink wrapping machine
Half-tray shrink wrapping machine
Carton box packaging machine
It adopts the photoelectric sensor to detect online, gather signals which are controlled by PLC, and adopts piston as executable element, to realize product conveying, combination, film wrapping, cutting, heat& shrink, cool and finally get the finished product.
A pulp juice hot filling production line is a complete beverage production system designed specifically for filling pulp-containing juice into PET bottles. The line integrates bottle rinsing, pulp filling, juice filling, and capping processes into one automatic "four-in-one" monobloc, providing a hygienic and efficient solution for juice production.
The production line is suitable for various hot-filled beverages, including pulp-containing juice, fresh juice, concentrated juice-based drinks, tea beverages, and other heat-resistant beverage products.
Hot filling technology helps improve beverage safety, reduce the risk of microbial contamination, and extend product shelf life. This technology is widely used in the production of juice, tea beverages, and other non-carbonated beverages that require high-temperature filling processes.
Depending on the equipment configuration and bottle size, the production capacity of King Machine's pulp juice hot filling line ranges from approximately 3,000 to 54,000 BPH (bottles per hour). The standard filling capacity is typically calculated based on 500 ml bottles.
The filling machine is designed for PET bottles of different capacities. Its standard range covers approximately 0.25 to 2.5 liter PET bottles and can be customized according to different bottle types and production requirements.
PET bottle rinsing system
Pulp filling system
Juice filling system
Capping system
Bottle conveying system
Bottle-inverting sterilization device
Cooling tunnel
Labeling machine
Packaging equipment
This integrated process enables continuous automated juice production from filling to final packaging.
Four-in-one: integrates rinsing, pulp filling, juice filling, and capping
Control: PLC automatic control and touch screen operation
Material: main structure made of food-grade SUS304/SUS316 stainless steel
Accuracy: high filling accuracy
Application: suitable for beverages with pulp particles
Maintenance: easy to clean and maintain
Reliability: stable operation supporting continuous production
The pulp filling system adopts dedicated filling units that accurately inject pulp into the bottle before juice filling. The fill volume can be precisely adjusted; all parts in contact with the product are made of stainless steel with a polished surface, ensuring hygiene and easy cleaning.
The main structure and all parts in contact with the product are made of food-grade SUS304/SUS316 stainless steel, which offers excellent corrosion resistance and hygienic performance, adapts to beverage production environments, and ensures long-term equipment durability.
Yes. King Machine can provide a complete turnkey solution covering a water treatment system, juice processing system, PET blow molding machine, pulp juice hot filling machine, cooling system, labeling machine, and packaging equipment, helping customers establish a complete juice production plant.
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