This Juice Pre-Processing Line incloud ：
1.Refrigerating Tank 2.CIP System 3.Three Layer Insulation Tank
4.Single Layer High Speed Blending Tank 5.Three Layer Insulation Tank
6.Double Filter 7.Reserved Sandwich Tank 8.Three Layer Mixing Tank
9.Homogenizer 10.Single Layer Buffer Tank 11.Single Layer Buffer Tank
Lactobacillus fermented milk :
1.Milk collecting tank: It equips with inner filter net which can filter or purify the raw milk to get rid of the impurities and dust.
2.Refrigerator tank: Normally there is only 3 hours’ shelf time if milk is kept in normal temperature, and about 7 days at the temperature of 4 degree, so that’s the purpose for using this tank.
3.Fermentation tank: Keep it 10 min after the temperature reaches 90 ℃, then cool down to 43-45 ℃, add production bacteria into milk with the amount of 3% fresh milk, ferment 3-5 hours in constant temperature. The PH value of fermented milk should be controlled at 3.8-4.15, then stop fermentation and rapidly cool it down to the temperature below 30 ℃, slowly blend it for mixing.
4.Cream separation tank: 1450rpm, blend it for 30 min, separate the cream at high speed at room temperature, and then pump the cream with diaphragm pump.
5.Whey separation tank: 36rmp, blend it for 10-20min at 95 ℃, then cool it down to the temperature of 30 ℃ to separate the whey from cheese.
6.Double filter bag type : It’s used to separate whey from cheese. Whey will be filtered by this bag filter. Cheese will be taken out manually.
7.Homogenizer: In the process of homogenization , milk will be under mechanical actions like high speed shearing, high frequency oscillation, cavitation, convective impact, and corresponding thermal effects, which will lead to physical and chemical changes, and changes in structural property of milk macromolecule. The temperature for homogenization is about 65 ℃, and the pressure is 10MPa～20MPa.
8.Buffer tank: The milk after homogenization will be pumped to the buffer tank for temporary stock, ready for filling. After filling, it should be kept in the freezer and shelf time is 7 days.
9.Natural fermented milk
Mixing tank: 36rpm, with temperature adjusting unit. Cheese and fresh milk are added in this tank, blending and mixing; heat to 90 ℃ and maintain 10 min then sterilization. After cooling down to 65℃, the milk will be pumped to the homogenizer and then to buffer tank for temporary stock and then filling. After filling, it will ferment naturally. And keep it in the freezer and shelf time is 7 days.
Nearly 15 years, King Machine has provided bottling & packing equipments of liquid solutions to companies all over the world, water bottling line, juice filling line, carbonated soft drinks turnkey project, oil and soda water bottling line and labeling and packing machinery. All your different requiremts King Machine can always offer you the most professional solutions and turnkey project.
1.Standardized workshop of total 20,000 square meters.
2.Verification Certificates of equipments: ISO9001:2001; CE Certificate, SGS Certificate, BV Certificate, standard organisation of nigeria , cnca certificate, Logo trademark registration, etc.
3.The equipments will be tested and run for 24 hours before leaving the factory, to ensure the smooth working of water pipeline, and pneumatic, electrical and mechnical stability.
4.Sufficient stock of spare parts ensures the timely delivery and supply of spare parts.
5.The engineers are experienced. We can produce different products with different capacity and work out reasonable flow chart as per customers’ requirements to save space.
6.Professional installation team who can speak fluent English can help customers make benefits in a shortest time.
We control the quality of our equipments by manufacturing and machining ourselves. Pay attention to each assembly detail, and our experienced technicians monitor each key point efficiently during assembly, to ensure that the performance and appearance of each product be pefect.
To help our customers build an ideal factory. With efficient cost control, we have found the right balance with our customers: diversified production range, high-class packaging forms. Meanwhile market competitivness has been improved because of the efficient operation mode of equipments.
Q1: Do you have reference project?
A1: We have reference project in most countries,If we get the permission of the customer who has brought the machines from us ,we can tell you their contact imformation,you can go to vist their factory.
And you are always welcome to come to visit our company,and see the machine running in our factory,we can pick you up from the station near our city.
Contact our sales people you can get video of our reference running machine
Q2: Do you have agent and after-service stations?
A2: So far we have agent in Yemen,Nigeria,Dubai,India,Kenya,Dubai welcome to join us!
Q3: Do you provide customized service
A3: We can design the machines according your requirements(materil ,power,filling type,the kinds of the bottles,and so on),at the same time we will give you our professional suggestion,as you know,we have been in this industry for many years.
Q4: What's your guarantee or the warranty of the quality if we buy your machines?
A4: We offer you high quality machines with 1 year guarantee and supply life-long technical support.
Q5: How long time for installation?
A5: According your machines order,we will send one or two engineers to your plant,it will take about 10 days to 25 days.