King Machine: Bottle Filling Machine Manufacturer

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5000BPH Carbonated Drink 3-in-1 Filling Machine 5000BPH Carbonated Drink 3-in-1 Filling Machine

The machine is mainly used for filling carbonated drink. It combines rinsing and filling and capping as one automatic body suitable for PET or other plastic bottles. The iso-pressure (iso-barometric) filling technology is adopted enabling it to fill more efficiently and more stably with more output than the machine of the same level from others.

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  • Model: DCGF 18-18-6
  • Brand: KM
  • Code: 8422301090
  • Product Description

1.Using the wind sent access and move wheel in the bottle directly connected technology; canceled screw and conveyor chains, this enable the change the bottle-shaped become easier.

2. Bottles transmission adopt clip bottleneck technology, bottle-shaped transform not need to adjust the equipment level, only change related the curved plate, wheel and nylon parts is enough..

3. The specially designed stainless steel bottle washing machine clip is solid and durable, no touch with the screw location of bottle mouth to avoid secondary pollution.

4. High-speed large gravity flow valve filling valve, filling fast, filling accurate and no liquid lose.

5. Spiraling decline when output bottle, transform bottle shape no need to adjust the height of conveyor chains.

6. Host adopt advanced PLC automatic control technology, the key electrical components from famous company such as Japan\'s Mitsubishi, France Schneider, Siemens.


Carbonated drink 3-in-1 filling machine 5000bph is mainly applied for filling drinks. It combines rinsing bottle, filling and capping into one machine. The full procedure is automatics. It is suitable for PET bottle and plastic bottle to fill juice, mineral water, pure water, if add temperature control device, even for hot filling. The adjustment for bottle type of each unit is fulfilled by turning handle; it is simple, easy and quick. The filling method applies new micro pressure filling so that the filling speed becomes more quick and stable. Compared with similar machines, it has higher yield, more benefit. The machine applies advance OMRON programmable controller (PLC) to control machine’s auto-running, the input bottle chain way changes its speed by frequency converter. Cooperate more stable and reliable. As each unit’s running is detected by photoelectric elements. So it has high automation and simple operation. On this basis, changing filling unit can change to low vacuum filling method and isotonic filling method. Low vacuum filling method (Z type machine) is applied for glass bottle to fill alcoholic liquor; soy etc. and the capping method can be aluminum anti-theft cap and plastic cap. The isotonic filling method (D type machine) is applied for PET bottle; plastic bottle to fill CO2 contained drinks. It is the ideal top choice equipment of drinks enterprise.

Containers and specifications

Project Name: 
Full Automatic Complete Carbonated Drink 2000-36000bph Production Line

Carbonated Drink

Material

Shape

Filling volume

Filling levelmm

Neck type

PET Bottle

Round Bottle 

100-2000ml 

Distance from bottle neck 

According request

As request

Adjustable specifications of the bottle type

Middle Mould Base: Bottle diameter ≤105mm Bottle Height≤335mm


Customers need to buy additional change-over parts for the different bottles.
If using square bottles, then bottle separating system will be added.

Carbonated Drink Preparation

Syrup melting machine, Mixing Machine, CO2 filter, CO2 mixer ....

Container Label & Control Mode

Packaging system

Palletizing system

 

Hot Melt Roll-Fed

PVC Shrink Label

Full Label/ Half Label 

Manual / Automatic

Packing system

Min, Spec.

Manual 

Low position gantry palletizer

Robot Palletizer

High position gantry palletizer

Single Arm Palletizer 

Manual Palletizer 


Manual 

Film shrinker

Wrap Around packer 

Robert Packing Machine 

1*2

2*3

3*4

4*6

3*5


User Ambient Conditions

Temperature1040℃HumidityNo dew

User Electrical Supply Specification

Voltage380V±5%3phaseFrequency50HZ±1%


Model

DCGF14-12-4

DCGF16-16-5

DCGF18-18-6

DCGF24-24-8

DCGF32-32-10

Rinsing head

14

16

18

24

32

Filling head

12

16

18

24

32

Capping head

4

5

6

8

10

Power of main motor

3 kw

3 kw

3 kw

4 kw

 4.8 kw

Total weight

2.8 T

3.2 T

3.6 T

4.5 T

4.8 T

Capacity

2000-3000

3000-5000

6000-8000

8000-12000

12000-15000

Bottle diameter

50-80mm

50-80mm

50-80mm

50-80mm

50-80mm

Bottle height

160-320mm

160-320mm

160-320mm

160-320mm

160-320mm

Method of changing speed

Frequency conversion

Frequency conversion

Frequency conversion

Frequency conversion

Frequency conversion

Power of unscramble motor

0.37 kw

0.37 kw

0.37 kw

0.37 kw

0.37 kw

Supply presure of rinsing water

=0.06Mpa=0.2Mpa

=0.06Mpa=0.2Mpa

=0.06Mpa=0.2Mpa

=0.06Mpa=0.2Mpa

=0.06Mpa=0.2Mpa



Washing heads.



Air Conveyor.
Air conveyor is fixed on the floor, with fan installed on the top.
Air filter is positioned at every entrance of air fan, to prevent dust blown into bottles. Bottles are held on the neck in the conveyor and transported into filling machine by blowing power.
 All are made of stainless steel SUS 304 /316.
Rack made by high quality carbon steel welded ,

Pre-process system.
1 High-shear emulsifying tank + Plate heat exchanger
2 Mixing tank
3 UHT sterilizer + homogenizer machine + Buffer tank
4 Hot water system + Hot water tank
5 CIP cleaning system

Water treatment system.
1 Raw water tank + Raw water pump
2 Silica sand filter + Active carbon filter + Sodium ion exchanger + Precision filter + Security filter聽
3 Reverse Osmosis (one level)
4 UV sterilizer
5 Finished water tank + Pure water pump

1/Stainless steel high pressure film shell
2/All kinds of capacity indicator, pressure indicator, electricity magnetic valve, balance device and pipe valve system
3/Online type pressure auto self-protection device
4/Online type electricity indicator (with stable compensation)
5/System safe protecting and alarm system
6/System frame

Blow molding system.
Full automatic blow molding machine is suitable for producing PET plastic containers and bottles in all shapes. It is widely used to produce the carbonated bottle, mineral water, pesticide bottle oil bottle cosmetics, wide-mouth bottle and hot fill bottle etc.

Drink Mixing Machine.
1/Wide range of uses - The system can handle a wide range of products such as carbonated drinks, juice drinks, etc.
2/Easy power adjustment - easy adjustment of mixing ratio without having to replace parts.
3/Structural Hygiene - All parts in contact with fluids are of high quality stainless steel, all tanks are equipped with CIP ball for easy cleaning.
4/Accurate mixing accuracy - product mixing accuracy G ≤ 2%

Warmer Bottle Machine.
1/Mainly for cooling and sterilization
2/The main parts of the machine are made of stainless steel, the top is designed to be openable for easy maintenance and observation
3/Nozzles are manufactured using U.S. technology and spray water evenly
4/Conveyor belt adopts Rexnor technology, flat surface with small wear
5/Smooth and reliable operation with low energy consumption

Automatic labeling machine.
1/Heat shrink sleeve labeling machine
2/OPP Hot melt labeling machine
3/PVC label stick labeling machine
It adopts double driving structure which is a new and advanced driving device for the thermal shrink sleeve machine, that is, four-wheel driving, self-centering and balanced pressure of four wheels. It can achieve the good effect of transmission of labels smoothly, stably and rapidly.

PE film packaging machine.
1/PE film shrink wrapping machine
2/Half-tray shrink wrapping machine
3/Carton box packaging machine
It adopts the photoelectric sensor to detect online, gather signals which are controlled by PLC, and adopts piston as executable element, to realize product conveying, combination, film wrapping, cutting, heat& shrink, cool and finally get the finished product.




 Q:How about the spare parts?
A:We will send one year enough easy broken spare parts together with the machines,shipping together.During the warranty time,we will supply the spare parts with our cost including the delivery fees.
          
Q:How long time for installation?
A:According your machines order,we will send one or two engineers to your plant,it will take about 10 days to 25 days.
          
Q:How to install my machines when it arrives?how much the cost?
A:We will send our engineers to your factory to install the machines and train your staff how to operate the machines.Customer pay air tickets go and back,accommodation and USD80/day/person.
          
Q:When can I get my machine after I paid?
A:Normally production time is around 30-60days,the exactly depend on what kind of machine you order.The shipping time is based on your destination port.
          
Q:What’s your guarantee or the warranty of the quality if we buy your machines?
A:We offer you high quality machines with 1 year guarantee and supply life-long technical support.
          
Q:Are you a trading company or a manufacturer?
A:We are an Original Equipment Manufacturer so that we can provide you high quality machines in raeasonable price, Welcome to visit us.
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